8Y RS3 Front Mount Intercooler & Carbon Fiber High-Flow Charge Pipe Kit

8Y RS3 Front Mount Intercooler

The ECS Tuning Front Mount Intercooler (FMIC) Kit boosts power and lowers intercooler outlet temps by maximizing core volume and smoothing air transition. While the 8Y features a large core from the factory, the intercooler has proven to be substantially undersized for enthusiasts pushing the limits of their vehicle. By utilizing previously unclaimed space behind the upper grille, the engineers at ECS Tuning have increased core size by over 130% and internal cross-sectional area by over 150%. Additionally, intake and outlet end tanks are revised to improve even flow distribution throughout the core and are fully machined to provide a smooth air transition. 

DESIGN:

• 3D CAD modeling allows for optimal intercooler positioning and maximum core volume without requiring any modification to surrounding components (no drilling or cutting required). 
• Inlet and outlet end tanks are optimized using Computational Fluid Dynamics, allowing our engineers to ensure maximum flow from the charge pipe to the intercooler core. 
• Cast aluminum end tanks are TIG welded to the core and feature machined transmissions for uninterrupted maximum airflow. 
• Our intercooler design is pressure tested to 4.5 BAR (65 psi) to ensure reliability in the most extreme applications. 
• Aluminum Straight Vane Bar and Plate Core (1305in.³ internal core volume) 
• Lower Core: 22.1in x 10.83in x 4.5in (561mm x 275mm x 114.3mm)
• Upper Core: 22.1in x 4.5in x 2.3in (561mm x 114.3mm x 59mm)

KEY BENEFITS:

• Reduced intake temperatures and air turbulence.
• Increased airflow capacity over the factory unit.
• Mates directly with OEM intercooler piping.
• Uses OEM grommets and mounting locations.
• Requires no modification to surrounding components - installation is completely reversible.

INSTALLATION & SUPPORT:

• The ECS Tuning Front Mount Intercooler Kit includes a mounting bracket, screws, washers, and spacers for seamless installation. 
• Instructions are included for easy installation! See the "Installation" tab above for a comprehensive guided installation procedure, complete with pictures, required tools, and torque values. 

PRODUCT DEVELOPMENT: 

• This ECS Front Mount Intercooler Kit was designed, engineered, tested, and quality inspected by our Research and Development team at our Wadsworth, Ohio facility. We strive for the highest level of precision and quality through leading-edge product development technology including FARO laser scanning for reverse engineering and quality inspection, SolidWorks 3D CAD modeling, rapid prototyping utilizing our in-house 3D printer, and rigorous long-term product testing.

8Y RS3 High Flow Charge Pipe Kit - Carbon Fiber

ECS Tuning charge pipes improve flow by providing a smooth and constant cross sectional area across the entire length of the tubes. Featuring a 2.5in inlets and outlets and a Carbon Fiber construction to reduce weight and increase stiffness. We measured a 63CFM higher flow @ 25inH2O, an increase of over 15% compared to the factory charge pipes. The factory charge pipes that come in at 2.9lbs compared to our ECS High Flow Charge Pipes at 1.2 lbs, over 1.5lbs of weight saving! Our high flow carbon fiber charge pipes are constructed from 2x2 twill weave carbon fiber, gloss clear coated for UV and heat protection for continuous operating temperatures of up to 300°. Designed to fit perfectly in place of the factory charge pipes, our CAD design assures a smooth gradual transition while maximizing flow.

PART DESIGN

• The carbon fiber charge pipes are constructed from 2x2 twill weave carbon fiber, gloss clear coated for UV and heat protection for continuous operating temperatures of up to 300°. Designed to fit perfectly in place of the factory accordion pipe, our CAD design assures a smooth gradual transition from the intake/airbox to the turbo inlet.
• 2.5in silicone coupler adapter included to fit factory geometry turbocharger.
• Factory fitment with no cutting or drilling
• Bolt on fitment for the OEM intercooler and our ECS High Flow 8Y RS3 ECS Intercooler COMING SOON!!!
• All new Stainless Steel Clamps included.

PERFORMANCE FEATURES

• With its smooth interior surface flows over 15% higher compared to the OEM plastic and cast aluminum charge pipes
• Over 1.5lbs of weight savings compared to the factory charge pipes
• 2.5in outlet compared to the factory OEM is 1.5in inlet.
• Beveled ends to ensure that pipes do not blow off under high boost pressures
• Provides a more pronounced induction noise with turbo flutters that we all love!

Not for sale or use in the state of California on any pollution-controlled vehicle as per the California Air Resources Board.